When added to any transport tube that moves an abrasive material—whether by gravity feed, dense phase, dilute phase, slurry, or vacuum conveying—ceramic linings can increase wear life and performance. Unlined steel or rubber-lined elbows may wear out in a matter of weeks in industrial settings where highly abrasive materials are pneumatically transported, creating an expensive cycle of downtime for repeated repairs and replacements.
Ceramic lined pipe fittings are specialized components designed to handle abrasive and corrosive materials in industrial piping systems. These fittings are lined with a layer of ceramic material, which enhances their durability and resistance to wear and tear. Bhavya Steel Pipe, a leading manufacturer, stockist, and exporter of such components, ensures that their ceramic lined pipe fittings are engineered to meet high industry standards. Their offerings cater to various applications, including mining, cement, and chemical industries, where the handling of abrasive slurries and corrosive substances is common.
Bhavya Steel Pipe's ceramic lined pipe fittings are meticulously crafted using advanced manufacturing techniques. The ceramic lining provides a hard, smooth surface that significantly reduces friction and abrasion, extending the lifespan of the fittings and minimizing maintenance costs. As a well-established entity in the industry, Bhavya Steel Pipe emphasizes quality control throughout their production process, ensuring that every fitting meets rigorous specifications for performance and reliability.
| Specification | Details |
|---|---|
| Material | Carbon Steel, Stainless Steel, Alloy Steel |
| Lining Material | High Alumina Ceramic, Silicon Carbide |
| Pipe Diameter | 1/2 inch to 48 inches (custom sizes available) |
| Wall Thickness | Varies by diameter and pressure requirements |
| Lining Thickness | Typically 5 mm to 15 mm |
| Temperature Range | Up to 600°C (1112°F) |
| Pressure Rating | Typically up to 20 bar (290 psi) |
| Connection Types | Flanged, Threaded, Butt Weld, Socket Weld |
| Standards | ASTM, ANSI, ISO, or customized specifications |
| Finish | Smooth ceramic finish, epoxy coating (optional) |
| Applications | Mining, Cement, Chemical Processing, Power Plants |
In addition to manufacturing, Bhavya Steel Pipe also serves as a stockist and exporter of ceramic lined pipe fittings. This dual role allows them to maintain a comprehensive inventory of various sizes and configurations, catering to both local and international markets. Their commitment to customer satisfaction is evident in their efficient supply chain and responsive service, ensuring timely delivery of products to clients around the globe.
| Material | Chemical Composition |
|---|---|
| High Alumina Ceramic | Al₂O₃: 90-99% <br> SiO₂: 0-7% <br> Fe₂O₃: <1% <br> CaO: <1% <br> MgO: <1% |
| Silicon Carbide (SiC) | SiC: 85-98% <br> SiO₂: <10% <br> Free Carbon: <5% <br> Metal Impurities: <2% |
| Carbon Steel | C: 0.12-0.25% <br> Mn: 0.6-0.9% <br> Si: 0.2-0.5% <br> P: <0.04% <br> S: <0.05% |
| Stainless Steel (304) | Fe: Balance <br> Cr: 18-20% <br> Ni: 8-10.5% <br> C: ≤0.08% <br> Mn: ≤2% <br> Si: ≤1% <br> P: ≤0.045% <br> S: ≤0.03% |
| Stainless Steel (316) | Fe: Balance <br> Cr: 16-18% <br> Ni: 10-14% <br> Mo: 2-3% <br> C: ≤0.08% <br> Mn: ≤2% <br> Si: ≤1% <br> P: ≤0.045% <br> S: ≤0.03% |
| Material | Mechanical Property | Typical Values |
|---|---|---|
| High Alumina Ceramic | Hardness (Mohs) | 8-9 |
| Compressive Strength | 2500-3500 MPa | |
| Flexural Strength | 300-500 MPa | |
| Fracture Toughness | 3-4 MPa√m | |
| Density | 3.5-3.9 g/cm³ | |
| Silicon Carbide (SiC) | Hardness (Mohs) | 9 |
| Compressive Strength | 2000-2500 MPa | |
| Flexural Strength | 400-600 MPa | |
| Fracture Toughness | 3-4 MPa√m | |
| Density | 3.1-3.2 g/cm³ | |
| Carbon Steel | Yield Strength | 250-350 MPa |
| Tensile Strength | 400-500 MPa | |
| Elongation (in 50 mm) | 20-30% | |
| Hardness (Brinell) | 130-180 HB | |
| Impact Toughness | Varies by grade | |
| Stainless Steel (304) | Yield Strength | 215-275 MPa |
| Tensile Strength | 505-620 MPa | |
| Elongation (in 50 mm) | 40-50% | |
| Hardness (Brinell) | 123 HB | |
| Impact Toughness | Good, with Charpy V-notch impact values around 60 J | |
| Stainless Steel (316) | Yield Strength | 290-310 MPa |
| Tensile Strength | 515-690 MPa | |
| Elongation (in 50 mm) | 40-50% | |
| Hardness (Brinell) | 150 HB | |
| Impact Toughness | Very good, with Charpy V-notch impact values around 70 J |
By choosing Bhavya Steel Pipe, customers benefit from their extensive experience and expertise in the field. The company's reputation as a reliable manufacturer and exporter of ceramic lined pipe fittings is backed by their dedication to quality, performance, and customer support, making them a preferred partner for industries requiring robust and efficient piping solutions.
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Contact
Address:- Bhavya Steel Pipe 2 Cross Lane, Jj Bldg Opp 5th Khetwadi Back Road Mumbai 400004. Maharashtra India
Email:- sales@bhavyasteelpipe.com
+91 91670 34951